Investment casting, also know as lost wax casting is regarded as a precision casting process to fabricate near-net-shaped with components requiring complex shapes , often thin-wall , products which may not require future machining with accuracy, repeatability, versatility and integrity in a variety of metals and high-performance alloys.

Investment castings offer complex internal geometries, significant weight reduction opportunities, and unlimited alloy choices for the ultimate in design flexibility.

The reduction or elimination of secondary machining allows us to easily convert multi-part assemblies into single, as-cast parts with high rates of repeatability. Thin wall capabilities, smooth surface finishes, and consistent dimensional accuracies make investment casting the simple solution to complex engineering.

Wax is injected into an aluminum die to produce a pattern that is an exact replica of the part to be produced. For every casting, a wax pattern must be manufactured. The patterns are clustered around a coated sprue and repeatedly dipped into an agitated vat of ceramic and allowed to dry. After a shell thickness of approximately 3/16" has been built; the molds are dewaxed by either flash firing at high heat (1400 F.) or autoclaving (pressure and steam). The hollow shells are then preheated to 800-2000 F.depending on the alloy to be poured and the molten metal cast immediately into the hot shell. After cooling, the ceramic is vibrated and blasted off the metal parts and discarded. The balance of the cleaning operations (cut off, grind, heat treat, straightening, blast) are straight forward and quite similar to the other casting processes

SAND CASTING

Incartel Inc. has one of the most modern state-of-the-art Integrated Special Steel and Alloy Steel Casting & Precision Valve manufacturing plants manufacturing specialized castings and high precision valves for the Oil & Gas, Chemical, Power and Steel Industries.

The in-house foundry is automatic with indigenous and imported equipment such as continuous moulding line, Heat Treatment and shot Blasting machines with in house destructive & non-destructive testing facilities such as Spectro, Radiography, Impact, MPI etc. as well as large CNC lathes, CNC Drilling, Radial Drilling and seal welding Machines.

The plant is well balanced making it modern & pollution free. We manufacture valves of carbon steel, stainless steel and other special alloy casting and these are exported to international customers.

The complete manufacturing operation are including that of the foundry has strict quality control under TQM and is coordinated by QC / QA professionals.

Quality control and testing procedures are maintained in compliance with API 600, API 598, API 6A, API 6D and other relevant ANSI, ASTM, BS and MSS standards.

ROLLED DIE FORGING

We Have advanced capabilities for the manufacture of ring rolled forging.

We produces rolled rings
OD = Ø 100 mm to Ø 600 mm,
Wall Thickness = 15 mm to 200 mm,
Height = 25 mm to 300 mm
Weight = In Kg. 1 Kg. to 150 Kg.

In ferrous and non-ferrous materials.

Our ability to optimize manufacturing and process capabilities, while offering the "insurance" back-up of 6 ring mills, allows us to deliver the highest quality ring to you in the least amount of time.

Rectangular or profile rings as per customer’s requirement.

Rings are made from Carbon Steel, Alloy Steel, Structural & Tool Steel, Low Carbon Steel & Stainless Steel.

We supply below industries.

Automotive

Bearing Races & General Engineering Parts

Material Handling / Construction / Earth Moving

Gears & Rings

Oil and Gas

Metal Gasket Rings.

Rings are supplied in As Forged / Heat-treatment (Spheroidize Annealing / Special Annealing / Normalizing / Isothermal) / Solution annealing / Pre-turned / Harden & Tempered / Fully Machined.

CLOSED DIE FORGING

We Have advanced capabilities for the manufacture of ring rolled forging.

We produces rolled rings
OD = Ø 100 mm to Ø 600 mm,
Wall Thickness = 15 mm to 200 mm,
Height = 25 mm to 300 mm
Weight = In Kg. 1 Kg. to 150 Kg.

In ferrous and non-ferrous materials.

Our ability to optimize manufacturing and process capabilities, while offering the "insurance" back-up of 6 ring mills, allows us to deliver the highest quality ring to you in the least amount of time.

Rectangular or profile rings as per customer’s requirement.

Rings are made from Carbon Steel, Alloy Steel, Structural & Tool Steel, Low Carbon Steel & Stainless Steel.

We supply below industries.

Automotive

Bearing Races & General Engineering Parts

Material Handling / Construction / Earth Moving

Gears & Rings

Oil and Gas

Metal Gasket Rings.

Rings are supplied in As Forged / Heat-treatment (Spheroidize Annealing / Special Annealing / Normalizing / Isothermal) / Solution annealing / Pre-turned / Harden & Tempered / Fully Machined.

PRESSURE DIE CASTING

We are the leading manufacturers of Aluminium Die Casting, we offer different Products Like Aluminium Die Casting, Pressure Die Casting,Aluminium Pressure Die Casting, Automobile Aluminium Die Casting.

We are one of the most recognized and leading manufacturer and job work of Aluminum pressure die casting.

We are technically advanced and well equipped with manufacturing facilities, we are competent enough of taking up development, manufacturing & supply of components/spare parts by Casting process according to Drawing, Specification, Material detail, Quantity detail and sample provided by the customers. Our range of casting products are known for their durability, efficiency, precision and is also easy to operate.

Our range is used in various applications in the industries. Our products are manufactured with the finest quality raw material, hi-tech machines and latest technology. Our sourcing potential enables us to put forward products as required by clients.

PRECISION MACHINING

Incartel Inc. is one of the leading manufacturer of CNC & VMC Precision Machined Components. We are capable of short and long term production runs, prototypes and new designs, with preferences towards complex and precision parts and assemblies with thight tolerances.

Incartel Inc. has all in-house state of art precision machining capabilities with complete range of CNC – VMC – HMC highly precision machineries with rotary tables & with sophisticated machines including broaching , slotting, vertical milling , thread milling , CNC wire cut EDM machines with high speed EDM drilling specialised in high precision machining to respect our customers demand of highly precise tolerances.

Our CNC turning centres have capacity of 350 MM dia machining and vertical machining centres which can handle omponents up to 800mm * 500mm and horizontal machining centres equipped with 4 axis rotary tables for multiple axis machining in single setup jobs